Polini Cylinder Head Screws/Bolts

One of the great things about ultralights is that they are even more flexible than experimental aircraft in what a pilot can and can't do with them (within the few FAA/FAR Part 103 regulations). Engines are a major part of any aircraft and many options are available for ultralights. This Forum is for that discussion.

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ksatter26
Posts: 426
Joined: Mon Feb 28, 2022 9:06 am
Location: Farmersville TX

Polini Cylinder Head Screws/Bolts

Post by ksatter26 »

I was having a lot of trouble getting my 303 to start. I replaced the factory battery with one with a higher Cold Cranking Amps ratiing and that helped some.

I did note that I had a small amount of oily grey/black material along the cylinder. I thought this to be some Evans Cooling Fluid overflow from possible overfill. When cleaning this up, I found that at least one of the cylinder head nuts was only finger tight.

I torqued the nuts (13.2 ft-lbs), the screws (8.8 ft-lbs), and the spark plug (14.2 ft-lbs). This seems to really help in starting the engine.

Since I previously only ran the 303 for less than an hour total during startup and test runs, I'm assuming the screws and nuts were untorqued from the factory.
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