Here's the method/tool I came up with to flatten the ends of the jury-strut arms.
(1) bent an L-angle shape of scrap aluminum sheet and cut a 0.5" notch to fit the strut rods. I mounted this on a piece of scrap wood as a positioning support for the rod.
(2) I cut a slot into another piece of scrap wood approximately 0.25" wide to fit the crimped end of a strut. I made the depth of the slot to match the notch in the L-angle support, verifying this with a small level along the strut.
(3) I used my drill-press vise to make the crimp, using pieces of scrap aluminum L-angle in the jaws so that the ends of the strut would not be marred by the vice jaws.
(4) I first crimped one end of each piece in my bench-vice pretty much as Chris shows in the build manual.
(5) Then, in turn, the open-end of each strut member was filled with a small amount of Locktite epoxy; fitted into the tool as pictured. Before using the vice to crimp the end, I verified that the tube was straight in the jig using the small carpenter's level.
(6) I finished off the struts by drilling each end for the AN3 mounting bolts and sent the struts off to be powder coated.
(Attachment added by forum admin)
Jury Strut Crimping Rig
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